2.6.22.1 Kernel Compile Errors

I been trying to compile the linux2.6.22.1 with grsecurity test patches. Im running 2.6.21.5-grsecurity currently. And when i try to make bzImage and only the bzimage I get this error

Code:
/bin/sh: line 1: 14228 File size limit exceeded(core dumped) objcopy -O binary -R .note -R .comment -S vmlinux arch/i386/boot/compressed/vmlinux.bin
make[2]: *** [arch/i386/boot/compressed/vmlinux.bin] Error 153
make[1]: *** [arch/i386/boot/compressed/vmlinux] Error 2
has an error number first but different ones each time. I tried the compile on gcc 3 and gcc 4 same thing.
Other kernels compile fine except this one. I compiled the very same kernel, same config and evrything on a centos5 server and it done fine. never had this problem before and I always have always upgraded with grsecurity testing patches

Im running centos 4.5
ulimit shows

Code:
[/linux]# ulimit -a
core file size (blocks, -c) 1000000
data seg size (kbytes, -d) unlimited
file size (blocks, -f) unlimited
pending signals (-i) 16317
max locked memory (kbytes, -l) 32
max memory size (kbytes, -m) unlimited
open files (-n) 4096
pipe size (512 bytes, -p) 8
POSIX message queues (bytes, -q) 819200
stack size (kbytes, -s) 8192
cpu time (seconds, -t) unlimited
max user processes (-u) 14335
virtual memory (kbytes, -v) unlimited
file locks (-x) unlimited

Does the same thing on gcc version 3.4 and 4.1.1